HVOF Thermal Spray Coating Services

HVOF Thermal Spray 

Coating Services

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EBTEC is a leader in HVOF coatings for the Aerospace, Power Generation, Defense, and Medical Industries


EBTEC’s HVOF thermal spray coatings provide a high-density, soundly bonded surface treatment used to extend hardware or component life by significantly increasing erosion and wear resistance as well as corrosion protection.


Because the high velocity thermal spray is semi-molten, materials such as metals, alloys or ceramics can be applied in coating thicknesses ranging from 0.002 to 0.020 inches (50 to 500 µm) to produce a smooth, exceptionally hard, and/or wear resistant surface that can optionally be ground, lapped and finished.

Advantages of HVOF spraying:


  • Ideal for medium to larger components and large surfaces.
  • Choice of coatings including tungsten carbide, chrome carbide, nickel alloys, cobalt alloys, ceramics and various carbon and stainless steels.
  • Higher density (lower porosity) coatings due to greater particle impact velocities.
  • Enables components to operate in harsh chemical environments because of its high corrosion resistance.
  • In some applications, lower cost compared to other thermal spray methods.
  • Better wear resistance as a result of harder, tougher coatings.
  • Lower compressive stress resulting in thicker coatings being able to be applied.
  • Higher strength bond to the underlying substrate and improved cohesive strength within the coating.
  • Smoother as-sprayed surface due to higher-impact velocities and smaller powder sizes.
  • Equal or better corrosion resistance than electroless nickel coatings.
  • Coatings are denser as well as smoother due to the impact velocity.

HVOF Spray Coatings are Commonly Applied to:

• Engine and airframe components
• Aircraft flaps
• Landing gear 
• Actuators
• Bearings and bearing rings
• Repair turbine rotors
• Calender rolls
• Steam turbine disks & shafts
• Spindle repair
• Pump shafts
• Slurry pumps
• Impeller wear rings
• Airfoils
• Combustion cans
• Front & rear split cases
• Bearing journals 

Why Choose EBTEC for your HVOF Coating Partner?


EBTEC has decades of experience in thermal processing, and coating for the Power Generation, Medical, Aerospace, Defense, Turbine and the Industrial market segments. 
Manufacturers value the thermal coatings services of EBTEC for:
  • Support from prototype to production
  • Decades-long history of handling large complex parts
  • Decades of thermal processing capabilities
  • Onsite services also include:
  • Complete make to print fabrications
  • laser cutting
  • laser drilling
  • electron beam welding
  • EDM Machining
  • Vacuum Heat Treat
  • Abrasive Waterjet
  • Short turn-around times
  • Expedite services for critical needs
Call EBTEC today at 860-789-2460 and speak with a sales engineer for a fast, free consultation and quote designed to save you time and money or complete our contact form below.

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