Aerospace
The manufacture of high-stress components in military aircraft, airborne weapon systems, space vehicles, satellites, and commercial aircraft requires the most exacting standards. For nearly five decades, EBTEC has held itself to these standards, manufacturing and refurbishing components for everything from unmanned aircraft and commercial engines to military rockets and airframes.
Our high energy beam processes, including Electron Beam Welding , Laser Welding , Laser Cutting , Laser Drilling , EDM, Vacuum Heat Treating, and Abrasive Waterjet Cutting , as well as our conventional machining processes, EBTEC is uniquely qualified to work on the full range of component parts for engines, power plants, airframes, and accessories. Additionally, EBTEC’s EB and laser services are performed in accordance with all applicable military and civilian specifications.
Services That Solve Aerospace Challenges
Services That Solve Your Aerospace Challenges
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Electron Beam WeldingList Item 1
- Flexibility to work a variety of materials best suited for any aerospace application
- Reliably join exotic materials: Columbium, Inconel, Hastelloy, Waspalloy, Titanium, and many more
- Large chamber EB welder allows for large component processing
- Recognized worldwide as an industry leader
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Laser Cutting
- Cut nonmetals that could be damaged by conventional methods
- Low edge stress
- High-quality, narrow kerf cuts
- Process a variety of metallic components in most material groups
- Can substantially reduce manufacturing costs
- Embraced process by all OEMs
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Laser Drilling
- Drill at almost any entrance angle
- Ideal for drilling holes in parts with many holes
- Airflow testing controlled
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Abrasive Waterjet CuttingList Item 4
- Flat sheet cutting for component detail
- Full 5-axis capabilities
- Process virtually all difficult cutting applications and materials:
- Nonmetallic material
- Hardened steel and metals of all types
- Complex geometries
- Cuts thicknesses greater than laser technologies can
- No heat input
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Fabrications
- CNC Milling
- CNC Turning
- EDM Processing
- Manual Welding
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Vacuum Furnace Processing
- In-house stress relieving
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Certified Flow Checking
- Confirm the exact correlation between airflow and hole size
Combustors
A single Combustor can contain more than 20,000 holes—and EBTEC has the Laser Drilling processes that can make their fabrication possible. EBTEC’s more than 50 years of Laser Drilling experience with Combustor Assemblies position us as an industry leader for solving your Combustion chamber fabrication needs.
EBTEC’s array of high energy beam and conventional machining processes allows us to handle high-volume production of your precision Combustor components. Our high energy beam processes include Electron Beam Welding, Laser Welding, Laser Cutting, Laser Drilling, Vacuum Heat Treating, and Abrasive Waterjet Cutting. In addition, our Production Management Services will find the most efficient, cost-effective solutions to your Combustor component fabrication challenges.
Services Utilized in Combustor Fabrication
EBTEC uses a variety of high energy beam and conventional processes in the fabrication and refurbishing of your Combustor components, including:
- Electron Beam Welding
- Laser Cutting
- Laser Drilling
- Laser Welding
- Conventional Machining – CNC Milling and Turning
- CMM Inspection
- Airflow Checking
- Abrasive Waterjet Cutting and Drilling
- Expander/Shrinker (Hydraulic Sizer)
Stators
For more than 50 years, EBTEC has utilized its experience and expertise in the fabrication of Stators for some of the largest manufacturing companies in the Aerospace industry. Our knowledge and resources allow us to fabricate Stators with the precision and tolerance demanded of your industry.
Because of our array of high energy beam processes, including Electron Beam Welding, Laser Welding, Laser Cutting, Laser Drilling, Vacuum Heat Treating, and Abrasive Waterjet Cutting, as well as our conventional machining processes and the resources of our Production Management Services, EBTEC is able to handle development through volume production of your Stators, while ensuring the most efficient, cost-effective solutions possible.
Services Utilized in Stator Fabrication
EBTEC uses a variety of high energy beam and conventional processes in the fabrication and refurbishing of your Stators, including:
- Electron Beam Welding
- Laser Cutting
- Laser Drilling
- Laser Welding
- Conventional Machining – CNC Milling and Turning
- Vacuum Brazing
- Heat Treating – Vacuum and Atmosphere
Synch Rings
EBTEC has more than 50 years of fabrication experience and expertise working for the Aerospace industry’s largest manufacturers. With our knowledge and resources we are capable of fabricating Synch Rings with precision for your industry demands.
Our array of high energy beam and conventional machining processes allows EBTEC to handle development through production of your Synch Rings and other complex parts. Our high energy processes include Electron Beam Welding, Laser Welding, Laser Cutting, Laser Drilling, EDM, Vacuum Heat Treating, and Abrasive Waterjet Cutting. In addition, our Production Management Services can help ensure your receive the most efficient, cost-effective solutions to your Synch Ring fabrication challenges.
Services Utilized in Synch Ring Fabrication
EBTEC uses a variety of high energy beam and conventional processes in the fabrication and refurbishing of your Synch Rings, including:
- Electron Beam Welding
- Flat Sheet Abrasive Waterjet Cutting
- 5-Axis Abrasive Waterjet Cutting
- Conventional Machining – CNC Milling and Turning
- Heat Treating
- Non-Destructive Testing
- Wire EDM
- CMM Inspection
- Engineering Services
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